Skip to content
Category

Metallurgical processes

page 1
Bessemer process
steel production method
pyrometer
thumb|upright|An optical pyrometer thumb|upright|A sailor checking the temperature of a ventilation system
sintering
thumb|Heat and compaction fuse small particles into a dense bulk thumb|clinker (cement)|Clinker nodules produced by sintering
anodizing
right|thumb|These carabiners have an anodized aluminium surface that has been dyed; they are made in many colors.
flotation
method for the separation of mixtures in process engineering
carbon steel
Steel in which the main interstitial alloying constituent is carbon
electrical discharge machining
metal fabrication process whereby a desired shape is obtained by using electrical discharges to remove material
smelting
thumb|Electric phosphate smelting furnace in a Tennessee Valley Authority|TVA [[chemical plant (1942)]]
mineral processing
process of separating commercially valuable minerals from their ores
pelletizing
Pelletizing is the process of compressing or molding a material into the shape of a pellet. A wide range of different materials are pelletized including chemicals, iron ore, animal compound feed, plastics (nurdles), waste materials, and more. The process is considered an excellent option for the storage and transport of said materials. The technology is widely used in the powder metallurgy engineering and medicine industries.
Bayer process
process of refining bauxite to produce alumina
hydrometallurgy
Hydrometallurgy is a technique within the field of extractive metallurgy, the obtaining of metals from their ores. Hydrometallurgy uses solutions to recover metals from ores, concentrates, and recycled or residual materials. Usually the extracting solution is aqueous (water-based), often containing additives such as acids. In select cases, the extracting solvent is nonaqueous. Processing techniques that complement hydrometallurgy are pyrometallurgy, vapour metallurgy, and molten salt electrometallurgy. Hydrometallurgy is typically divided into three general areas: Leaching Solution concentrati
work hardening
strengthening of a metal by plastic deformation
puddling
old method of decarburizing cast iron
tinning
right|thumb|Tin layer on the inside of a tin can Tinning is the process of thinly coating sheets of wrought iron or steel with tin, and the resulting product is known as tinplate. The term is also widely used for the different process of coating a metal with solder before soldering.
cupellation
thumb|200px| 16th century cupellation furnaces (per Georgius Agricola|Agricola)
Basic oxygen steelmaking
oxygen blowing with dolomite charging in steel furnace
thermal spraying
materials processing technology
Kroll process
Pyrometallurgical industrial process
roasting
step of the processing of certain ores
direct reduced iron
newly mined and refined type of metal
industrial etching
manufacturing process using baths of etching chemicals to remove material
refining
process of purifying metals
pyrometallurgy
Pyrometallurgy is a branch of extractive metallurgy. It consists of the thermal treatment of minerals and metallurgical ores and concentrates to bring about physical and chemical transformations in the materials to enable recovery of valuable metals. Pyrometallurgical treatment may produce products able to be sold such as pure metals, or intermediate compounds or alloys, suitable as feed for further processing. Examples of elements extracted by pyrometallurgical processes include the oxides of less reactive elements like iron, copper, zinc, chromium, tin, and manganese.
Gilchrist–Thomas process
metallurgical process
bioleaching
REDIRECT Biohydrometallurgy
crystal bar process
Process for the commercial production of pure titanium and zirconium
molten salt
salt in the liquid phase due to elevated temperature
converter
vessel used in the operation of metallurgical converting
electrometallurgy
thumb|Anodized titanium Electrometallurgy is a method in metallurgy that uses electrical energy to produce metals by electrolysis. It is usually the last stage in metal production and is therefore preceded by pyrometallurgical or hydrometallurgical operations. The electrolysis can be done on a molten metal oxide (smelt electrolysis) which is used for example to produce aluminium from aluminium oxide via the Hall-Hérault process. Electrolysis can be used as a final refining stage in pyrometallurgical metal production (electrorefining) and it is also used for reduction of a metal from an aqueous
Sodium dithiophosphate
chemical compound
electropolishing
thumb|Electropolishing principle: 1. Electrolyte 2. Cathode 3. Workpiece to polish (Anode) 4. Particle moving from the work-piece to the cathode 5. Surface before polishing 6. Surface after polishing
electrowinning
thumb|Electrorefining technology converting spent commercial nuclear fuel into metal.
gold cyanidation
hydrometallurgical technique for extracting gold from low-grade ore
ladle
vessel used to transport and pour out molten metals
potassium ethylxanthate
chemical compound
finery forge
Forge for making wrought iron from pig iron
copper extraction
process of extracting copper from the ground
pan amalgamation
metallurgical process: extraction of silver by amalgamation
Flash smelting
smelting process for sulfur-containing ores
leaching
leaching of ores in extractive metallurgy
Downs cell
electrochemical method for the preparation of metallic magnesium
hot isostatic pressing
heat and pressure treatment applied to metals and alloys
Liquation
Liquation is a metallurgical method for separating metals from an ore or alloy. The material must be heated until one of the metals starts to melt and drain away from the other and can be collected. This method was largely used to remove lead containing silver from copper, but it can also be used to remove antimony from ore minerals, and refine tin.
Parkes process
method of desilverisation of argentiferous lead
Gold extraction
Process of extracting gold from ore
thermomechanical processing
metallurgical process
salt spray test
corrosion test method
Osmond process
early method of iron processing
Cementation process steel
obsolete technique for making steel by carburization of iron
electro-slag remelting
alloy remelting and refining process
melt spinning
technique used for rapid cooling of liquids
Betts electrolytic process
industrial process for purification of lead from bullion
mechanical screening
practice of separating granulated ore material by particle size
Direct reduction
set of processes for obtaining iron from iron ore
hot working
process to shape metals above their recrystallization temperature
Miller process
industrial procedure used to refine gold
Biohydrometallurgy
Biohydrometallurgy is a technique in the world of metallurgy that utilizes biological agents (bacteria) to recover metals. It is a subset or specialized form of hydrometallurgy, which refers to the use of aqueous solutions for metal extraction through a series of chemical reactions. Bioleaching is closely related to biohydrometallurgy. It focuses on extraction or liberation of metals from their ores through the use of living organisms.
electroforming
300px|thumb|Electroforming process Electroforming is a metal forming process in which parts are fabricated through electrodeposition on a model, known in the industry as a mandrel. Conductive (metallic) mandrels are treated to create a mechanical parting layer, or are chemically passivated to limit electroform adhesion to the mandrel and thereby allow its subsequent separation. Non-conductive (glass, silicon, plastic) mandrels require the deposition of a conductive layer prior to electrodeposition. Such layers can be deposited chemically, or using vacuum deposition techniques (e.g., gold sputt
beneficiation
REDIRECT Mineral processing